Kuwulula njira yapamwamba kwambiri yophikira kumbuyo kwa kapangidwe ka chitsulo ka mkati mwa galimoto! Utomoni wa Ever Ray umapanga njira yotetezera katatu B

Pankhani ya vacuum electroplating primer, Ever Ray yapereka njira yatsopano: difunctional polyurethane acrylate 13%; difunctional polycarbonate acrylic resin 12%; tetrafunctional polyester acrylate 13%; trifunctional monomer TMPTA 12%; polyether modified polydimethylsiloxane 0.1%; photosensitizer 3.5%; solvent 46.4%2.

Fomula iyi imalumikizidwa kudzera mu polymerization ya photocuring, zomwe zimapangitsa kuti chophimba cha UV chikhale chosalala komanso chokwanira pamwamba, chokulunga bwino, chomata mwamphamvu pakati pa zigawo, komanso cholimba kwambiri pamadzi.

Zotsatira za mayeso zikusonyeza kuti primer ikhoza kukwaniritsa zofunikira za mayeso a Volkswagen a hydrolysis: pambuyo pa maola 72 a mayeso pamalo otentha komanso onyowa a 90℃ ndi 95% RH, mawonekedwe a pamwamba pa chinthucho amakhala bwino ndipo mayeso omatira ndi oyenerera.

Patent ya "Chinthu chopepuka cha polymer resin chomwe sichimalimbana ndi ubweya wachitsulo" yomwe idagwiritsidwa ntchito ndi Ever Ray mu Novembala 2024 yakweza magwiridwe antchito a topcoat kufika pamlingo watsopano1. Ukadaulo uwu umagwiritsa ntchito zinthu zolumikizira za silane zomwe zimasinthidwa kuti zisinthe mankhwala a nano zirconium oxide, zimayambitsa magulu angapo ogwira ntchito pamwamba pa tinthu tating'onoting'ono, komanso zimathandizira kwambiri magwiridwe antchito azinthu zopangidwa ndi resin.

Njira yonse yochiritsira kawiri

Njira yonse yopangira chophimba cha vacuum chopangira zinthu ziwiri mkati mwa magalimoto imaphatikizapo njira zingapo zolondola:

Gawo lokonza pamwamba: Choyamba, yeretsani, fumbi ndi kuumitsa pamwamba pa chinthucho kuti muwonetsetse kuti pansi pake pali ukhondo. Kenako chotsani magetsi osasinthasintha kuti mupewe zolakwika pakupopera pambuyo pake.

Gawo lomanga primer: Thirani primer ya vacuum electroplating mwachindunji pamwamba pa pulasitiki (makamaka PC, ABS, PC+ABS, ndi zina zotero). Mukamaliza kupopera, limbitsani primeryo poigwiritsa ntchito UV kapena kuphika pa kutentha kochepa.

Gawo lopaka vacuum: Mu malo opumira vacuum, ukadaulo wopopera kapena wopopera wa magnetron umagwiritsidwa ntchito kuyika maatomu achitsulo pamwamba pa primer kuti apange chophimba chachitsulo. Zipangizo zamakono zimaphatikiza ukadaulo wopopera wa magnetron ndi ukadaulo wopopera vacuum kuti ziwongolere ubwino ndi magwiridwe antchito a chophimbacho.

Chophimba chapakati ndi chapamwamba: Chophimba chapakati chimapopedwa pachophimba chachitsulo kuti chikhale ndi mtundu, ndipo pamapeto pake chimayikidwa chophimba chapamwamba chosatha. Chophimba chapamwamba chikatha, chimapangidwa kuti chisawonongeke ndi dzimbiri pakugwiritsa ntchito tsiku ndi tsiku.

Mu ndondomeko yonseyi, kapangidwe ka zida ndi njira yozungulira workpiece ndizofunikira kwambiri kuti kupaka utoto kukhale kofanana. Zipangizo zamakono zimagwiritsa ntchito njira yozungulira ya 6-axis/8-axis/9-axis, ndipo kusintha kwa liwiro losasinthasintha kumatsimikizira kuti kupaka utoto kumakhala kofanana pa ngodya zonse.

Ziyembekezo za Msika ndi Milandu Yogwiritsira Ntchito

Msika wa ma vacuum plating amkati mwa magalimoto ukubweretsa nthawi yokulirakulira mwachangu. Chifukwa cha kutchuka kwa magalimoto atsopano amphamvu, zosowa za ogula kuti amve ukadaulo komanso kukongoletsa mkati mwa nyumba zikuchulukirachulukira. Njira yopangira ma vacuum plating imatha kuwonjezera zinthu zachitsulo mkati mwa nyumba zamagalimoto, kukulitsa kapangidwe ndi kukoma, ndikupanga ukadaulo wamakono komanso wapamwamba.

Zogulitsa za Ever Ray zakhala zikugwiritsidwa ntchito kwambiri m'magawo osiyanasiyana amkati mwa magalimoto, kuphatikizapo ma gear levers, mphete zokongoletsera za chiwongolero, ma control panels, zida zokongoletsera za central console, zogwirira za handbrake ndi ma shift levers, ndi zina zotero. Zigawozi zakhala ndi kapangidwe kachitsulo kwambiri kudzera mu vacuum plating, zomwe zimapangitsa kuti kuyendetsa galimoto kukhale kosavuta komanso kumawoneka bwino.

Pambuyo poti kampani yodziwika bwino yamagalimoto yagwiritsa ntchito makina a Ever Ray resin, kukana kukanda kwa ziwalo zamkati kunawonjezeka ndi 50%, ndipo nthawi yogwira ntchito inakulitsidwa ndi zaka zoposa zitatu. Woyang'anira kapangidwe ka kampaniyi anati: "Kapangidwe ka chitsulo chosapanga dzimbiri kakhala chilankhulo chodziwika bwino cha kapangidwe ka magalimoto athu atsopano amphamvu."

Ever Ray yakhazikitsa ubale wa nthawi yayitali ndi mayunivesite monga Wuyi University School of Chemical Engineering ndi Jiangmen Vocational and Technical College, ndipo yakhazikitsa malo ofufuzira ndi chitukuko ku Jiangmen Health Research Institute kuti iwonetsetse kuti zinthu ndi ukadaulo wa kampaniyo nthawi zonse zimakhala patsogolo pamakampani ochiritsa ma radiation a UV.

Kampaniyi pakadali pano ili ndi ma patent 9 opanga zinthu zatsopano ndipo yadziwika ndi Dipatimenti Yoona za Mafakitale ya Guangdong Provincial ngati "bizinesi yatsopano yaing'ono ndi yapakatikati" komanso "bizinesi yapadera komanso yatsopano yaing'ono ndi yapakatikati". Zinthu zatsopanozi zikuyendetsa chitukuko cha ukadaulo wamkati mwa magalimoto kuti ukhale wosamala zachilengedwe komanso wogwira ntchito bwino.